Demystifying the development trend of smart factories in the context of "Industry 4.0"

The German manufacturing industry is the world's largest, most focused, most sophisticated, and most competitive. It has a leading position in the global manufacturing equipment field and has a good technical foundation. There is still a considerable gap between China's manufacturing industry and developed countries, and it needs to be improved in many fields.

Similarities and differences between China Manufacturing 2025 and Industry 4.0

In 2013, Germany, which specializes in advanced manufacturing, took the lead in proposing the “Industry 4.0” plan. In 2015, China’s manufacturing industry has become the world’s number one, and in 2015, “Made in China 2025” was proposed.

For a time, the winds and the turmoil, the whole industry and even the economic world, until the ordinary media, are hotly discussing these two terms.

Germany proposes this vision, mainly to achieve large-scale personalization of the factory, to form a smart factory with lean manufacturing and high technology, and to control the cost within the acceptable range of consumers, while improving the quality level and saving labor. cost.

The goal of “Made in China 2025” covers “Industry 4.0”, but it involves more and more content. The starting line made in China and made in Germany is different.

The German manufacturing industry is the world's largest, most focused, most sophisticated, and most competitive. It has a leading position in the global manufacturing equipment field and has a good technical foundation. There is still a considerable gap between China's manufacturing industry and developed countries, and it needs to be improved in many fields.

In addition to the list of additional tasks of “remediation”, “catch-up” and “elevation”, the most innovative and most concerned is still the same target task as German “Industry 4.0” – intelligent manufacturing. This is the commanding height for the major countries to seize a new round of development.

Common core goal - smart factory

It can be seen that the concepts of “Made in China 2025” and “Industry 4.0” are the same in the seemingly far-flung and inscrutable concept – to promote the intelligentization of the manufacturing process.

According to the industrial wind vane, the basic support of intelligent manufacturing lies in the deep integration of informationization and industrialization, and the comprehensive application of the Internet of Things.

The Internet of Things is a concentrated expression of the integration of the Internet and the traditional industrial industry, and is also the basic facility for intelligent manufacturing. Advanced IoT technology will open up data barriers in all production processes and control everything wirelessly.

With the Internet of Things as the foundation, you need to create individual implementation nodes.

This needs to closely focus on key aspects of key manufacturing areas, in-depth study of intelligent control core devices such as simulation optimization, digital control, and intelligent measurement of manufacturing processes, and accelerate the engineering application of industrial robots, human-machine intelligent interaction, intelligent logistics management and other technical equipment.

The comprehensive presentation of the entire intelligent manufacturing system is the smart factory - digital workshop.

It controls the production of products through information systems, achieving precise manufacturing, increasing production flexibility, improving production efficiency and precision, and significantly reducing costs. Ultimately achieve true flexible manufacturing, unmanned factory, remote collaborative production.

In this regard, "Made in China 2025" put forward a grand vision: by 2025, the key areas of manufacturing will be fully intelligent, the operating cost of pilot demonstration projects will be reduced by 50%, the production cycle will be shortened by 50%, and the defective product rate will be reduced by 50%.

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